Nanocrystalline Toroidal Cores

High-performance nanocrystalline toroidal cores for EV chargers, power supplies, and high-frequency transformers. Superior magnetic properties with 99%+ efficiency up to 100kHz.

Overview

Nanocrystalline toroidal cores represent the latest advancement in soft magnetic materials, offering superior performance compared to traditional ferrite and amorphous cores. These high-frequency transformer cores feature ultra-fine grain structure that delivers exceptional permeability (up to 100,000 μ) and minimal core losses at frequencies up to 100kHz.

Ideal for nanocrystalline common mode choke cores, EMI suppression toroidal cores, and power conversion applications, our cores enable compact designs with 99%+ efficiency in demanding environments from -40°C to +130°C.

Applications & Benefits

EV Charging Stations

High-frequency operation up to 100kHz for compact, efficient fast chargers

Power Supplies & Inverters

Reduced core losses and superior thermal stability for reliable operation

Key Applications

  • EMI filter cores
  • • PV inverters
  • • Industrial motor drives
  • • UPS systems
  • • Welding equipment
  • • High-frequency transformers
  • • Common mode chokes
  • • Power factor correction

Technical Advantages

  • 10x higher permeability than ferrite (up to 100,000 μ)
  • Ultra-low core losses at high frequency
  • Excellent temperature stability (-40°C to +130°C)
  • Compact design enables 50% space savings

Technical Parameters

  • Permeability Range: 50,000 - 100,000 μ
  • Saturation Flux Density: 1.2 - 1.25 T
  • Operating Frequency: 20kHz - 100kHz
  • Curie Temperature: 570°C
  • Core Loss: <20 W/kg at 50kHz, 0.2T
  • Temperature Coefficient: <0.5%/°C

Product Specifications

Nanocrystalline Toroidal Core NT-80-50

Outer Diameter:80mm
Inner Diameter:50mm
Height:25mm
Ae (mm²):375mm²
le (mm):204mm
AL (nH/N²):125nH/N²

Applications:

EV Chargers, High-frequency transformers, Power supplies

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Nanocrystalline Toroidal Core NT-100-60

Outer Diameter:100mm
Inner Diameter:60mm
Height:30mm
Ae (mm²):600mm²
le (mm):251mm
AL (nH/N²):150nH/N²

Applications:

Fast charging stations, Inverters, UPS systems

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Frequently Asked Questions

What makes nanocrystalline cores superior for EV charging applications?

Nanocrystalline cores offer 10x higher permeability than ferrite, enabling smaller, lighter designs with 99%+ efficiency at high frequencies up to 100kHz.

What temperature range can nanocrystalline toroidal cores handle?

Our nanocrystalline cores operate reliably from -40°C to +130°C with minimal permeability variation, ideal for automotive and industrial applications.